Today's Industrial Products and Solutions February 2019 | Page 14

`Forging Ahead with Advanced HDPE Cooling Towers Patriot Forge Co. depends on advanced HDPE cooling towers to maintain optimum bath temperatures for quenching metal forgings and cooling hydraulic systems. The forging industry has achieved an impressive place in the North American industrial economy by producing components with unique benefits that are difficult to duplicate. Forging, a manufacturing process of shaping metal by applying a variety of powerful compressive forces to it, is known for producing parts that feature excellent fracture toughness, ductility, as wells as both impact- and fatigue-strength. However, delivering on those attributes also requires dealing with the extremely high heat generated during the forging process, which can reach up to 1,150 degrees C (2,102 F). For Patriot Forge, a Canadian supplier of custom open die and rolled ring forgings, controlling those high temperature hinges on dependable cooling tower technology. Frequently used for industrial applications such as refineries, metal foundries and manufacturing plants, cooling towers remove heat from cooling system water and exhaust it into the atmosphere. Needing an advanced solution With plants in Branford and Paris, Ontario, Patriot Forge produces products in a variety of materials ranging from carbon, alloy, stainless steel, nickel-based alloys and aluminum. Producing for demanding industries such as power generation, petrochemical, heavy-equipment manufacturers, military and aerospace requires consistent quality, including the vital hardness characteristics of forgings ranging from 5 lbs. to 50 tons. According to Derek Hynes, Senior Mechanical Engineer at Patriot Forge, three years ago, the company decided to begin the process up replacing its aging, multi-use cooling tower, located at Building One of its Branford plant. 12 TIPS Magazine • February ‘19